DESIGN SERVICES
For large-scale facilities, the compressed air system is more than just a utility. It’s the lifeblood that powers essential functions, ensuring smooth operation of high-end machinery and tools. We understand the pressure you face – be it from the literal pounds per square inch (psi) in your system or the metaphorical demands of the modern industry. At ADG Concepts, our primary goal is to align our expertise with your needs, ensuring that the flow is optimal, and the quality is uncompromising.
The Importance of a Well-Designed System
In the industrial landscape, a well-orchestrated compressed air system can bring:
Robust Protection for Equipment
An efficiently designed system minimizes risks from contamination such as, particulates, water, and other vapors, prolonging machine life.
Downtime Reduction
We mitigate risk by designing in redundancy, bypasses, serviceability, and removing potential points of failure.
Efficiency Maximization
Proper air filter placement, valve setups, and condensate management ensure that every cubic foot of air delivers its maximum potential.
Environmental Impact
Preventing air leaks and optimizing flow control promote sustainability and reduces impact on the environment.
Operational Cost Savings
An efficient compressed air system reduces energy consumption and downtime, translating to ROI and substantial savings long term.
Safety Enhancement
Combining industry best practices with our value of uncompromising safety, your facility is a safer workspace.
Why Choose ADG for Your Compressed Air Systems Design
Unrivaled Expertise
With our comprehensive understanding of compressed air best practices, from different types of compressors to the nuances of air treatment, we bring a wealth of knowledge to the table.
Precision and Innovation
We design with the end in mind, incorporating everything – from pipe sizing to flow rate – ensuring every inch of your space is optimized to its fullest potential.
Custom Solutions
Recognizing the unique demands of industrial manufacturing we design compressed air systems that deliver clean, dry air while ensuring minimal pressure drop, and are tailored to meet your specific need.
Retrofit Solutions
Starting with a detailed analysis of your existing system, we design a new system that meets best practices and implement a strategic plan to ensure minimal impact to your production during our turn key installation.
Genuine Client-Centric Approach
At ADG Concepts, we service the industry as a whole without being limited to one brand or product, giving us the ability to have an unbiased perspective. Unlike firms tied to specific brands, our recommendations are purely based on your facility’s unique requirements. With us, you have a dedicated partner advocating for your needs every step of the way. We uphold a fiduciary responsibility, ensuring our designs prioritize your best interests and optimal system performance, rather than product sales.
Testimonial
ADG’s professional project management and attention to detail are really outstanding.
They also have strong technical staff that helped improve the designs in projects where they were scoped only for the installation. This really helped us out to solve some difficult issues and create a better working solutions.
Finally, they stand behind the work if there’s an issue; they are the first to suggest that they will come back and make it right.
Tim Rinkevich
Tetra Pack
Turnkey System Capability
From the start, we take into account every need you have. Then, you experience the ADG difference. From expert design, to permits, to using our own installers, you get an expandable system with long-term sustainablity.
Get the premiere turnkey compressed air or gas system in the industry.
Jason Simon, Project Manager
Turnkey System Capability
From the start, we take into account every need you have. Then, you experience the ADG difference. From expert design, to permits, to using our own installers, you get an expandable system with long-term sustainablity.
Get the premiere turnkey compressed air or gas system in the industry.
Year over year ROI awaits.
Let us audit, design, and install your turnkey compressed air, nitrogen, or vacuum system so you lead the pack.
Year over year ROI awaits.
Let us audit, design, and install your turnkey compressed air, nitrogen, or vacuum system so you lead the pack.
What's Involved in Compressed Air System Design
Navigating the intricacies of compressed air systems can be complex. This detailed exploration offers insights into the critical components that we consider in the design phase;
Compressor Selection and Placement: The proper choice of compressor – from style, horsepower, and quantity – plays a pivotal role in defining efficiency. The placement further affects performance, maintainability, and longevity.
Piping Systems: The material of the pipe – whether it’s aluminum, stainless steel, copper, carbon steel, etc – influences factors like flow, corrosion resistance, and overall energy cost. A well designed piping layout accounts for numerous variables such as: length, diameter, flow, friction, elevation changes, future expansion etc.
Air Dryers and Filtration: Moisture, oil, and particulates are common points of failure for compressed air systems. Air treatment such as: desiccant air dryers, refrigerated dryers, drains and filters ensure that these contaminants are effectively mitigated, providing clean dry air.
Understanding Volume and Pressure: Volume requirements, Flow control, and understanding the dynamics of pressure are key. Our systems are engineered to accommodate fluctuating production demands, whether it is peak production or at minimal operation.
Optimizing Your Facility's Future: Partner with ADG Concepts Today
At ADG Concepts, we believe the path to building an industry-leading facility requires an intentional foresight built on the foundation of sustainability without compromising long-term profitability. From the materials we use to the systems we engineer these twin principles of profitability and sustainability guide every step. We don’t just design compressed air systems; we design the lifelines for industries, ensuring every valve, every foot of piping, and every compressor works in symphony. When you work with ADG Concepts and we elevate your facility’s efficiency, safety, and reliability to unparalleled heights.
Transparent Pricing
Our design approach means you get one price for the entire project. You won’t be slammed with ongoing, unforeseen change orders.
One comprehensive walkthrough gives you peace of mind on pricing.
Gus Kolbert, Sales Manager
Gus Kolbert, Sales Manager
Transparent Pricing
Our design approach means you get one price for the entire project. You won’t be slammed with ongoing, unforeseen change orders.
One comprehensive walkthrough gives you peace of mind on pricing.
Year over year ROI awaits.
Let us audit, design, and install your turnkey compressed air, nitrogen, or vacuum system so you lead the pack.
Year over year ROI awaits.
Let us audit, design, and install your turnkey compressed air, nitrogen, or vacuum system so you lead the pack.
FAQs: Large Scale Compressed Air Systems
What is a compressed air system and why is it essential in various industries?
A compressed air systems is a collection of interconnected equipment including: air compressors, piping systems, filters, and compressed air dryers, which generates, treats, and distributes compressed air. For large-scale facilities, such a system serves as a crucial power source, driving tools, machines, and various processes efficiently.
Why is piping material and design crucial in a compressed air system?
The construction material and design of the pneumatics piping system directly affect the efficiency, safety, and longevity. The right materials, such as stainless steel or aluminium, can prevent corrosion, reduce pressure drops, and control dew point. Moreover, a well-designed piping layout minimizes friction, turbulence, and energy loss.
How do I determine the size and type of air compressor needed for my facility?
The size and type of air compressor depend on factors like your facility’s air demand, operating pressure requirements, and intended applications. A detailed analysis of your airflow, volume, and pressure needs will guide the selection. Rotary screw compressors are popular for continuous operation, while reciprocating air compressors might fit intermittent needs.
How does ADG Concepts ensure that the designed system matches our pneumatic needs?
No two individual systems are the same. Our expert team conducts a comprehensive analysis of your facility’s requirements, understanding the nuances of your process, machinery, and tools. We then incorporate these insights into the design, ensuring that your compressed air system is tailored for peak pneumatic performance.
How can I ensure the quality of air in my compressed air system?
Maintaining air quality involves multiple strategies:
- Air Dryers: Desiccant and refrigerated dryers remove excess moisture.
- Filters: These remove particulates, dust, and oil from the compressed air.
- Regular Maintenance: Preventive maintenance checks, help to ensure that the system remains in proper working order, to best support air quality.
What are some common contaminants in a compressed air system, and how can they be addressed?
- Compressed Air Dryers: To address water vapor and achieve a specific dew point.
- Filtration Units: These capture and remove particulates and other contaminants from the airflow.
- Piping Design: Proper design and plumbing installation minimizes risks of contamination.
Are there energy-saving considerations in designing a compressed air system?
Absolutely! Compressed air is an onsite generated utility. This means that electricity is utilized to operate your compressor and electricity costs money. It takes a lot of energy to compress air and make it available for use in a process. With this in mind, most of the operational costs in owning and utilizing a compressor is the energy that it takes to run the compressor. Proper analysis of how the air is to be utilized and distributed is imperative in keeping those recurring costs down.
Are there safety concerns related to high psi in compressed air systems?
Yes, there are! If a system is exposed to pressure levels exceeding its design it can pose a myriad of safety hazards. It’s crucial for your facility to have safety valves and regular maintenance checks to ensure that the system operates within the propers PSI limits. Every aspect of your facility’s safety is considered in an ADG Concept’s system design.
What role does design play in a systems efficiency and longevity?
Remember, a well-designed compressed air system not only enhances efficiency but also ensures the safety and longevity of your operations. ADG Concepts is here to guide you every step of the way.
How does the diameter and length of piping impact the efficiency of my compressed air system?
The diameter and length influence pressure drops, flow velocity, and energy costs. Maintaining the proper ratio between diameter and length of pipe will help ensure proper flow which plays a significant role in energy efficiency.
Can ADG Concepts assist with retrofitting an existing system to modern requirements?
Certainly! At ADG Concepts, we have expertise in auditing existing systems and suggesting upgrades or improvements to bring your existing system to current industrial standards.